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KSB2416-LB-40-TPU Kleanstat Flex (KSF) TPU ESD Large Airless Bubble Tray Liner 24.25" x 16.125" x .75" (.040 Gauge)

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SKU:
KSB2416-LB-40-TPU
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KleanStat Flex™ KSF TPU ESD Large Airless Bubble Tray Liner — 24.25" x 16.125" x 0.75" (0.040" / 40 Gauge) Static Dissipative Cushion Liner for Trays & Totes (Reusable WIP + Transfer Protection)
ESD Packaging Tray / Tote Liner Large Airless Bubble Static Dissipative TPU 24.25" x 16.125" 0.040" (40 Gauge) Reusable / Durable

Overview

KSB2416-LB-40 is a static dissipative TPU tray liner with a large airless bubble cushioning structure, designed to protect ESD-sensitive electronics during work-in-process (WIP) staging, internal transport, and tray/tote storage. The liner fits common 24" x 16" tray footprints (24.25" x 16.125") and adds a cushioned layer without converting your operation to rigid specialty containers.

This product is purpose-built for the reality of electronics operations: the product journey includes carts, racks, and queues. A standardized ESD tray liner helps reduce variability at those transfer points where ESD exposure and mechanical nicks often occur.


Why ESD control matters (cleanroom and non-cleanroom)
  • ESD risk is highest at touch points: trays/totes can contact more product than the workbench does.
  • Latent damage is common: parts may “look fine” but fail later, driving yield loss and warranty exposure.
  • Cushioning reduces handling damage: adding a stable liner helps reduce scuffs, corner impacts, and vibration transfer in carts.
  • Standardization prevents substitutions: approved liners reduce drift across shifts, contractors, and departments.

What’s included (published)
  • Product: KleanStat Flex™ KSF TPU ESD Large Airless Bubble Tray Liner
  • Overall size (published): 24.25" x 16.125"
  • Profile height (published): 0.75"
  • Material / thickness (published): TPU — 0.040" (40 gauge)

Key features and benefits (published)
  • Static dissipative TPU construction designed to reduce electrostatic exposure during tray/tote handling
  • Large airless bubble structure adds cushioning without relying on trapped air (supports more consistent protection over time)
  • Reusable liner format supports WIP loops, staging queues, and repair workflows
  • Sized for common tray footprints to standardize transfer points without changing your trays
  • 40-gauge construction supports higher-use applications where durability and repeatability matter

Quick specs (published)
SKU KSB2416-LB-40
Product type Large airless bubble tray liner
Material Static dissipative TPU
Overall size 24.25" x 16.125"
Profile height 0.75"
Thickness 0.040" (40 gauge)
Best use WIP trays/totes, carts, staging queues, internal transport, repair loops

Recommended pairings

If you have any questions please email us at Sales@SOSsupply.com or give us a call at (214)340-8574. OR check out the AI ChatBot powered by SOSCleanroom data libraries - give it a try! THIS IS NEW FOR 2026! © 2026 SOSCleanroom. All rights reserved.
The Technical Vault By SOSCleanroom
ESD Risk WIP Handling Transfer-Point Discipline ANSI/ESD S20.20 IEC 61340-5-1 ESD TR53 KSB2416-LB-40

The ESD problem most teams miss: uncontrolled trays and carts

Many facilities invest in excellent ESD workstations, but experience unexplained defects because product spends most of its time waiting and moving: WIP queues, hold racks, MRB areas, test carts, and repair loops. These transfer points become high-frequency contact surfaces where devices can see both electrostatic exposure and mechanical abrasion.

Standards frameworks such as ANSI/ESD S20.20 and IEC 61340-5-1 encourage system thinking: control what touches the product, not just what touches the operator. A tray liner is a practical, high-leverage control because it standardizes one of the most repeated interactions in the process flow.


Why “large airless bubble” is different from standard liners

A flat sheet liner standardizes the contact surface. A large airless bubble liner does that and adds an additional layer of protection: cushioning that does not rely on trapped air. In high-traffic tray systems, that cushioning helps reduce corner impacts and vibration transfer during cart movement, while the static dissipative TPU construction supports ESD risk reduction during handling.

Deployment checklist (practical)
  • Standardize by tray footprint: make one liner SKU the default for each tray size.
  • Define condition criteria: replace liners with cuts, tears, or residue buildup that changes handling behavior.
  • Control the touch points: train material handlers and shipping/receiving staff—not just production.
  • Verify the system: align test frequency and station verification practices to ESD TR53 to reduce “unknown ground” events.

Recommended pairings (verification + shipping protection)

If you have any questions please email us at Sales@SOSsupply.com or give us a call at (214)340-8574. OR check out the AI ChatBot powered by SOSCleanroom data libraries - give it a try! THIS IS NEW FOR 2026! © 2026 SOSCleanroom. All rights reserved.