The Technical Vault
By SOSCleanroom
High-end general-purpose swab
Compressed polyurethane foam tip
Precision pick tip workflow
Thermal-bonded (no adhesive)
Non-sterile
Orange handle lane control
Texwipe TX804 Foam Swab with Pick: Dislodge-then-capture control for corners, seams, connector pockets, grooves, and tight recesses
Product image from SOSCleanroom listing.
1) Practical solutions in a critical environment
TX804 is built for a common reality in controlled work: residue that is “stuck first, wipe second.” The precision pick helps loosen compacted debris or edge-break residue in corners, seams, pockets, and grooves, and the compressed polyurethane foam tip follows to capture and remove what you just dislodged. It is positioned for high-end general-purpose use in less critical lanes where repeatability matters, but sterility and ultra-low background limits are not the controlling requirement.
Customer SOP note (disclaimer)
This entry is practical guidance for customers and does not replace your facility SOPs. Validate chemical compatibility, residue acceptance criteria, and technique in your environment. If you operate under regulated programs (FDA cGMP, USP <797>/<800>, ISO-class cleanrooms, EU GMP Annex 1), document training, qualification, and change control for swabbing steps, solvents, and materials.
2) What this product is used for
- Cleaning tight recesses and edge features where contamination packs in (corners, grooves, seams, connector pockets).
- Removing and applying solders and fluxes during rework and process-support steps.
- Applying and removing lubricants, adhesives, and solutions in less critical areas.
- Cleaning confined spaces containing thick solutions (such as paints or inks) where defined contact area prevents flooding.
- Picking up powders and dust during bench work, fixture maintenance, and line-side cleanup.
3) Why should customers consider this swab
- Pick-to-loosen + foam-to-capture workflow: reduces the “scrub-and-smear” failure mode in corners and grooves.
- Compressed polyurethane foam tip: supports controlled application and pickup of tacky soils, greases, and liquids in less critical lanes.
- Thermal bond construction: eliminates adhesive-variable risk at the head/handle interface during solvent use and residue-lift steps.
- Orange handle identification: supports lane control so general-purpose tools do not drift into finishing/critical steps.
- Low-linting reality check: no swab is truly lint-free. Technique, surface energy, and residue type determine what transfers.
4) Materials and construction
TX804 uses a 100% polyurethane foam (compressed) tip on a 100% polypropylene handle with thermal bond construction (no adhesive at the bond line). The design notes for this SKU emphasize precision pick tips, supporting a two-step method: dislodge with minimal force, then capture with a single-direction foam pass.
Practical note: treat the pick as a loosening aid, not a scraper. Avoid using the pick aggressively on coatings, plated surfaces, soft metals, and sensitive finishes. Let chemistry (dwell) and the foam do the work when residue is film-like.
5) Specifications in context
TX804’s geometry is sized for confined features without forcing the foam into an undersized pocket. Use the head width and thickness to predict edge behavior: if a groove is narrower than the foam width, pressure concentrates on edges, which increases smear risk and can abrade the foam on burrs. The win condition is controlled entry depth, short stroke count, and early change-outs — especially after you’ve used the pick to break a packed corner.
6) Specifications
| Attribute |
Value |
| Product | Texwipe TX804 General-Purpose Foam Cleanroom Swab with Pick (non-sterile) |
| Product type | Dry swab (general-purpose foam cleanroom swab with pick) |
| Head material | 100% polyurethane foam (compressed foam tip) |
| Handle material | 100% polypropylene |
| Design notes | Precision pick tips (pick-to-loosen + foam-to-capture workflow) |
| Head width / thickness / length | 3.5 mm / 3.5 mm / 15.5 mm |
| Handle width / thickness / length | 2.4 mm / 2.4 mm / 51.0 mm |
| Total swab length | 66.5 mm (2.62") |
| Head bond | Thermal (no adhesive at the head bond line) |
| Handle color | Orange (visual process-control identifier for less critical area use) |
| Packaging | 500 swabs/reclosable bag; 3 bags/case (1,500 swabs/case) |
| Packaging attributes | Reclosable, silicone-free bag; lot coded for traceability and quality control |
| Storage conditions (manufacturer guidance) | Ambient storage: 59°F (15°C) to 86°F (30°C) |
| Shelf life (non-sterile) | 5 years from date of manufacture |
| Country of origin (manufacturer statement) | Made in the Philippines |
7) Cleanliness metrics (typical)
TX804 is positioned as a general-purpose swab, but it carries published “typical” cleanliness data for baseline risk assessment and lane definition. Treat these as typical values from manufacturer testing rather than a substitute for your internal qualification.
Typical ion extractables (µg/swab)
| Ion |
TX804 (typical) |
| Chloride | 0.15 |
| Potassium | 0.20 |
| Sodium | 0.25 |
Typical non-volatile residue (NVR, mg/swab)
Consider NVR as “what can be left behind” after your solvent system flashes off. Match the swab to the residue acceptance window of the step, and qualify using your solvent, surfaces, and stroke count.
| Extractant |
TX804 (typical) |
| DI water (DIW) | 0.16 |
| IPA | 0.24 |
Operator reality check: the biggest driver of “swab background” is usually technique drift — over-wetting, reworking with a loaded face, and “finishing” a corner by scrubbing. Keep the head damp, rotate early, and switch swabs for the final pass.
8) Packaging, sterility, and traceability
- Non-sterile swab for controlled work where sterility is not the controlling requirement.
- Reclosable, silicone-free bag supports line-side handling discipline (close the bag between pulls).
- Lot-coded packaging supports traceability for deviations, investigations, and change control.
- Identity cue: manufacturer documentation for the general-purpose series notes “TEXWIPE” is embossed on the swab handle as an identity/traceability cue.
- Lane control: store general-purpose swabs separate from finishing/sampling swabs to prevent step-mixing.
9) Best-practice use (operator-level)
- Wetness control: wet the foam, then reduce to damp — not dripping. In corners, over-wetting floods the pocket, spreads dissolved soils, and increases redeposition.
- Use the pick first, then foam: loosen with minimal force and short strokes, then capture with a single-direction foam pass.
- Stroke discipline: use one-direction, short pulls that bring contamination out of the recess. Define overlap and maximum stroke count so operators do not “chase” residue by reworking.
- Rotation and discard logic: treat each foam face as short-use. Rotate early. Discard when drag increases, the tip shows visible loading, or the foam edge begins to deform.
- No re-dip discipline: do not re-dip a used swab into a shared solvent reservoir. Decant into a small working vessel or use controlled dispensing to avoid turning solvent into a contamination reservoir.
- Handle hygiene: keep the handle off the work surface. If the handle contacts the surface, replace the swab — handles are contamination vectors.
- Lane control: use the orange handle as a line-level control: restrict TX804 to less critical steps so it does not drift into final-clean or validation-sensitive work.
Recommended cleaning solutions (customer pairing)
Technique tip: apply solution to the swab (or a controlled spray to the surface) and wipe with a defined stroke pattern. Avoid “spray-only” habits that leave residues to air-dry without controlled pickup.
10) Common failure modes
- Over-wetting and flooding a recess: pooling, drying marks, and redeposition.
- Reworking with a loaded foam face: streaking and smear transfer instead of removal.
- Using the pick as a scraper: scratches on sensitive surfaces or creation of new debris.
- Forcing the foam into an undersized feature: pressure concentrates at edges, increasing smear risk and foam abrasion on burrs.
- Cross-contamination: re-dipping into shared solvent, staging swabs on benches, or dragging handles across the work surface.
11) Closest competitors
The closest alternatives are small-format foam swabs intended for confined-area work. Selection usually hinges on whether you need pick geometry, whether the foam is sealed versus exposed-edge, how the head is bonded (thermal versus adhesive), and whether published typical contamination data and lot coding support qualification and investigations.
- Contec CONSTIX® sealed foam swab classes (small formats): compare geometry fit, edge behavior near burrs, and documentation depth.
- Berkshire foam swab families (small tip formats): compare bond method, wetting behavior, and published cleanliness support.
- Puritan foam swab formats (general-purpose small tips): confirm head construction, bonding approach, and whether published contamination data is sufficient for your acceptance criteria.
12) Program fit (how customers standardize TX804)
- Best fit: less critical steps where the risk is corner-trap residue and rework, and where dislodge-then-capture improves repeatability.
- Lane control strategy: define where TX804 is allowed (general-purpose station) vs. where a finishing/sampling swab is required; train operators on “pick first, foam second,” damp control, rotation frequency, and discard timing.
- Regulated environment alignment: use risk-based contamination control thinking: document technique, train, and qualify the swab/solution pairing for the step, then keep traceability records aligned with deviation workflows.
Associated glove pairing (customer convenience)
Practical note: glove choice affects swab performance — oils and residues from handling can overwhelm a swab step. Standardize glove change triggers around “swab work” when residues are sticky (flux/grease/adhesives) to reduce cross-transfer.
Texwipe relationship note: For over 35 years, SOS and Texwipe have been close partners, and SOSCleanroom is the authorized Master Distributor of ITW Texwipe for the United States market.
13) Source basis
SOSCleanroom product page (TX804):
https://www.soscleanroom.com/product/swabs/texwipe-tx804-general-purpose-foam-cleanroom-swab-with-pick/
SOS-hosted manufacturer technical data sheet copy (TX803/TX804/TX805):
https://www.soscleanroom.com/content/texwipe_pdf/803%20804%20805.pdf
Manufacturer product page (TX804):
https://www.texwipe.com/foam-tx804
Manufacturer Technical Data Sheet (General-Purpose Swab Series):
Texwipe “General-Purpose Swab Series” Technical Data Sheet — US-TDS-065 Rev.10/21
https://www.texwipe.com/images/uploaded/documents/Swabs/Texwipe-GeneralPurpose-Swabs-TDS.pdf
Associated solutions (customer pairing):
https://www.soscleanroom.com/product/clearance-sale/texwipe-tx167-non-sterile-70-isopropyl-alcohol-solution-16-oz/
https://www.soscleanroom.com/product/solutions/cidehol-8416-non-sterile-70-isopropyl-alcohol-solution-16-oz/
https://www.soscleanroom.com/product/solutions/sanihol-8616-non-sterile-70-denatured-ethanol-solution-16-oz/
Associated glove pairing (customer convenience):
https://www.soscleanroom.com/product/brands/ansell-mk-296-microflex-midknight-nitrile-gloves/
https://www.soscleanroom.com/product/kimtech/kimtech-polaris-nitrile-exam-gloves/
Standards and regulatory reference hubs (customer education):
ISO: https://www.iso.org/standard/53394.html
FDA: https://www.fda.gov
ASTM: https://www.astm.org
IEST: https://www.iest.org
SOSCleanroom is the source for this Technical Vault entry.
Briefed and approved by the SOSCleanroom (SOS) staff.
If you have any questions please email us at Sales@SOSsupply.com or give us a call at (214)340-8574.
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Last reviewed: January 27, 2026
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