The Technical Vault
By SOSCleanroom
High-end general-purpose swab
Circular “lollipop” foam head
100% polyurethane foam head
Thermal-bonded (no adhesive)
Non-sterile
Orange handle lane control
Texwipe TX805 Circular-Head Foam Swab: High-capacity contact for adhesives, grease, flux, inks, paints, and thick residues in confined spaces
1) Practical solutions in a critical environment
TX805 is a high-end general-purpose foam swab built for “work cleaning” in controlled environments — the lane where residues are thick, tacky, or particulate-heavy and the goal is consistent removal and process control, not ultra-low-background finishing. The circular head gives operators a stable, rounded contact patch with higher solution capacity than a small foam tip, helping lift and hold heavier soils with fewer streaks and fewer passes.
Customer SOP note (disclaimer)
This entry is practical guidance for customers and does not replace your facility SOPs. Validate chemical compatibility, residue acceptance criteria, and technique in your environment. If you operate under regulated programs (FDA cGMP, USP <797>/<800>, ISO-class cleanrooms, EU GMP Annex 1), document training, qualification, and change control for swabbing steps, solvents, and materials.
2) What this product is used for
- Removing and applying solders and fluxes during rework and process-support steps.
- Cleaning confined spaces containing thicker solutions (such as paints or inks) where a wiper cannot establish reliable contact.
- Applying and removing lubricants, adhesives, and process solutions in less critical lanes.
- Picking up powders and dust from corners, recesses, and mechanical features during bench work and fixture maintenance.
- Controlled spot cleaning when paired with an approved 70% alcohol solution (IPA or denatured ethanol) and disciplined stroke technique.
3) Why should customers consider this swab
- Circular contact patch: a stable rounded foam face helps control thick residues without sharp-edge “digging,” improving repeatability on small features.
- Higher capacity head: carries more solution than small tips, which reduces constant re-wetting and helps lift viscous soils with fewer passes.
- Thermal bond construction: eliminates adhesive at the head/handle interface, reducing a common variable in solvent-wet workflows.
- Orange handle identification: supports lane control so general-purpose tools don’t drift into finishing or validation-sensitive steps.
- Low-linting reality check: no swab is truly lint-free. Wetness, surface roughness, edge sharpness, and stroke discipline determine what transfers.
4) Materials and construction
TX805 uses a polyurethane foam head on a polypropylene handle with complete thermal bond construction (no adhesive). Foam swabs in this lane are chosen for controlled pickup and controlled application of liquids and thicker chemistries in less critical areas, while polypropylene handles are selected for broad compatibility with common alcohols and process-cleaning solutions used for day-to-day work.
Practical note: a larger foam head can hold more liquid. That helps with capacity, but it raises the importance of wetness control — damp is usually the target, not dripping.
5) Specifications in context
TX805 is most useful when you need a “bigger bite” than a small foam swab but can’t use a wiper. The circular head is a training advantage: it’s easy to teach operators what a “touch” covers, how much overlap to use, and when to discard. If you find operators re-wetting repeatedly or chasing streaks, the process control move is usually earlier rotation and earlier change-outs — not more pressure.
6) Specifications
| Attribute |
Value |
| Product | Texwipe TX805 General-Purpose Foam Cleanroom Swab with Circular Head (non-sterile) |
| Product type | Dry swab (general-purpose foam) |
| Head material | Foam (polyurethane) |
| Handle material | Polypropylene |
| Head width / thickness / length | 19.7 mm / 9.4 mm / 26.4 mm |
| Handle width / thickness / length | 6.6 mm / 3.2 mm / 105.8 mm |
| Total swab length | 132.2 mm (5.200") |
| Head bond | Thermal (no adhesive) |
| Handle color | Orange |
| Packaging | 80 swabs/reclosable bag; 5 bags/case (400 swabs/case); silicone-free bag; lot coded |
| Storage conditions (manufacturer guidance) | Ambient: 59°F (15°C) to 86°F (30°C) |
| Shelf life (non-sterile) | 5 years from date of manufacture |
| Country of origin (manufacturer statement) | Made in the Philippines |
7) Cleanliness metrics (typical)
TX805 is positioned for general-purpose use, but published “typical” contamination data supports lane definition and baseline risk assessment. Treat these as typical values from manufacturer testing, not specification limits, and qualify performance in your process if residue limits are tight.
Typical ion extractables (µg/swab)
| Ion |
TX805 (typical) |
| Chloride | 1.3 |
| Potassium | 0.5 |
| Sodium | 0.4 |
Typical non-volatile residue (NVR, mg/swab)
Consider NVR as “what can be left behind” after your solvent system flashes off. If you use TX805 in a step where residue limits matter, qualify using your chemistry, surfaces, and stroke count.
| Extractant |
TX805 (typical) |
| DI water (DIW) | 0.3 |
| IPA | 0.7 |
Operator reality check: the biggest driver of “swab background” is usually technique drift — over-wetting, too many touches with a loaded head, and trying to “polish” a spot instead of changing swabs for the final pass.
8) Packaging, sterility, and traceability
- Non-sterile swab intended for less critical areas and general-purpose lanes.
- Reclosable, silicone-free bag supports line-side discipline (close between pulls; avoid bench staging).
- Lot coded packaging supports traceability and receiving control.
- Identity cue: manufacturer documentation for the general-purpose series notes the “TEXWIPE” name is embossed on the swab handle for line-level identification.
- Lane control: orange handles are a practical segregation cue for “general-purpose only” workflows.
9) Best-practice use (operator-level)
- Wetness control: damp is the target. Large foam heads can carry a lot of liquid; over-wetting increases smear and film-line risk.
- Touch pattern: use straight strokes or a controlled “dab + pull” pattern. Define overlap and maximum touches per swab in training.
- Rotation rule: rotate the head and change out early. Once the foam face shows visible loading or drag, continued wiping becomes redeposition.
- Edge discipline: avoid forcing the foam into burrs and sharp transitions. Reduce pressure and let chemistry (dwell) do the work when residue is film-like.
- No re-dip discipline: do not re-dip a used swab into a shared solvent reservoir. Decant into a small working vessel or use controlled dispensing.
- Handle hygiene: keep the handle off the work surface. If the handle contacts the surface, replace the swab.
- Lane control: use the orange handle as a line-level control to keep this swab in less critical steps.
Recommended cleaning solutions (customer pairing)
Technique tip: apply solution to the swab (or a controlled spray to the surface) and wipe with a defined stroke pattern. Avoid “spray-only” habits that leave residues to air-dry without controlled pickup.
10) Common failure modes
- Over-wetting and smearing: viscous residues dissolve into a film and redistribute instead of lifting.
- Too many touches per swab: loaded foam turns into a transfer pad; define change-out rules.
- Wrong lane: using a general-purpose swab in a finishing step with tighter residue acceptance can trigger rework and QA holds.
- Excess pressure: collapsing foam structure increases streaking and can push soils into corners.
- Cross-contamination: bench staging, touching unused swabs, re-dipping used swabs, or dragging handles across the work surface.
11) Closest competitors
Comparable products are typically other premium foam swabs designed for “general-purpose” lanes. For circular-head formats, the decision drivers are bond method (thermal vs. adhesive), published typical extractables/NVR support, packaging discipline (silicone-free, reclosable, lot coded), and whether the head diameter and thickness match your access constraints and wetness tolerance.
- Contec foam swab families (larger head formats): validate geometry and documentation support.
- Berkshire foam swab families (larger head formats): confirm bonding and packaging controls.
- Puritan foam swab formats (larger head options): confirm construction and whether published contamination data supports your acceptance criteria.
12) Program fit (how customers standardize TX805)
- Best fit: maintenance, setup, and process-support work where soils are thick, access is confined, and consistent application/pickup matters more than ultra-low-residue finishing.
- Lane control strategy: define where TX805 is allowed vs. where a finishing/sampling swab is required; train operators on damp control, a defined touch pattern, and early change-outs.
- Regulated environment alignment: use risk-based contamination control thinking: document technique, train, and qualify the swab/solution pairing for the step, then keep traceability records aligned with deviation workflows.
Associated glove pairing (customer convenience)
Practical note: glove choice affects swab performance — oils and residues from handling can overwhelm a swab step. Standardize glove change triggers around “swab work” when soils are sticky (flux/grease/adhesives) to reduce cross-transfer.
Texwipe relationship note: For over 35 years, SOS and Texwipe have been close partners, and SOSCleanroom is the authorized Master Distributor of ITW Texwipe for the United States market.
13) Source basis
SOSCleanroom product page (TX805):
https://www.soscleanroom.com/product/clearance-deals/texwipe-tx805-general-purpose-foam-cleanroom-swab-with-circular-head/
SOS-hosted manufacturer technical data sheet copy (TX803/TX804/TX805):
Texwipe “General Purpose Swabs — Foam Series” (803 804 805.pdf)
https://www.soscleanroom.com/content/texwipe_pdf/803%20804%20805.pdf
Manufacturer product page (TX805):
https://www.texwipe.com/foam-tx805
Manufacturer Technical Data Sheet (General-Purpose Swab Series):
Texwipe “General-Purpose Swab Series” Technical Data Sheet — US-TDS-065 Rev.10/21
https://www.texwipe.com/images/uploaded/documents/Swabs/Texwipe-GeneralPurpose-Swabs-TDS.pdf
Associated solutions (customer pairing):
https://www.soscleanroom.com/product/clearance-sale/texwipe-tx167-non-sterile-70-isopropyl-alcohol-solution-16-oz/
https://www.soscleanroom.com/product/solutions/cidehol-8416-non-sterile-70-isopropyl-alcohol-solution-16-oz/
https://www.soscleanroom.com/product/solutions/sanihol-8616-non-sterile-70-denatured-ethanol-solution-16-oz/
Associated glove pairing (customer convenience):
https://www.soscleanroom.com/product/brands/ansell-mk-296-microflex-midknight-nitrile-gloves/
https://www.soscleanroom.com/product/kimtech/kimtech-polaris-nitrile-exam-gloves/
Standards and regulatory reference hubs (customer education):
ISO: https://www.iso.org/standard/53394.html
FDA: https://www.fda.gov
ASTM: https://www.astm.org
IEST: https://www.iest.org
SOSCleanroom is the source for this Technical Vault entry.
Briefed and approved by the SOSCleanroom (SOS) staff.
If you have any questions please email us at Sales@SOSsupply.com or give us a call at (214)340-8574.
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Last reviewed: January 27, 2026
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